Mold Manufacturing
Mold Manufacturing
Flexi Mould : Reliable Partner Of Mold Manufacturing in India
A mold is a mold-forming structural element used in injection molding, pressing of polymer composite materials. The design and geometry of the mold determines the shape of the future product, its texture, roughness, density, strength. Molds are used for serial production of plastic products of identical configuration.
Flexi Mould specializes in mold design & manufacturing for a variety of applications, including automotive parts, medical devices, consumer electronics, and industrial plastic components. We have rich experience in producing high-precision molds for items such as automotive lighting, bumpers, decorative trims, LED lenses, medical tips, and centrifuge tubes.
As a leading company of mold manufacturing in China, Flexi Mould excels in the production of automotive lamp molds. Our team consists of 28 plastic mold engineers and 45 skilled technicians who are adept at crafting precise plastic molds.
Flexi Mould sources its steel from reputable suppliers such as LKM, Gröditz, and ASSAB. Depending on the mold manufacturing requirements, we opt for steel from the USA and Japan for mould manufacturing. Our reliable steel suppliers, skilled technicians, and advanced precision mould manufacturing equipment ensure the high quality of our moulds.
Annually, Flexi Mould has the capacity to manufacture 570 mould sets, with about 40% of these catering to the automotive industry. The remaining capacity is dedicated to creating moulds for medical equipment and consumer electronics products.We are proficient in creating moulds for premium automotive brands such as Land Rover, Mercedes Benz, and BMW.
Our engineers design plastic moulds based on the features of the plastic part. The mould types we create include 2 plate moulds, 3 plate moulds, pin-point gate moulds, hot runner manifold moulds, thoroughly hardened moulds (above 44HRC), and pre-hardened moulds (below 44HRC). For mould manufacturing, we utilize hot runner systems from leading brands such as DME, MOLD-MASTER, SYNVENTIVE, HUSKY, INCOE, YOUDU, SM, and more.
Our Mold Manufacturing Process
Dive into the compelling statistics that reflect Flexi Mould’s decades-long expertise, millions of
products delivered, and a global clientele in mold-making.
1
Project Plan
A project plan outlines scope, tasks, timeline, resources, responsibilities, risks, stakeholder communication, review points, and budge
2
DFM Report
A DFM report assesses a product’s design for efficient, cost-effective manufacturing, analyzing process, material, geometry, tolerances, and costs.
3
Mold 2D/3D Design
Mold 2D/3D Design involves creating, simulating, and testing a mold design using CAD software for efficient and accurate manufa-cturing.
4
Customer Approve
The Customer Approval of Mould Design stage involves customer review and approval of the mold design before manufacturing begins.
5
Mould Production
Mould Production involves mould design, material selection, machining, assembly, and testing for mass production.
6
Mould Trial
The Mould Trial tests injection molds, producing and inspecting parts to ensure design specifications and quality before full-scale production.
7
Sample Inspection
Sample Inspection involves examining prototypes and initial production samples for design accuracy, quality control, and continuous improvement.
8
Sample Approve
The Customer Approval stage involves prototype presentation, customer review, feedback and revisions, and final approval.
9
Mould Delivery
Mould Delivery involves mold packing and delivery.
Our After-Sales
Service
At Flexi, we believe that customer satisfaction doesn’t end when the project is completed. We offer comprehensive after-sales services to ensure that our clients receive the support they need even after their products have been delivered.
Our team of experienced professionals is dedicated to providing timely assistance and addressing any concerns that may arise. Whether it’s troubleshooting technical issues, providing maintenance services or replacing defective parts, we go above and beyond to ensure that our clients are completely satisfied with our work. We are committed to building long-term relationships with our clients and our after-sales service is just one of the ways we demonstrate this commitment.
How do we control the Quality in
Mold Manufacturing
Quality is important to TDL mold manufacturing, it is also non-negotiable for clients.
TDL relies on high-quality plastic molds and injection molding products to obtain a very good
reputation, trust and long-term cooperation with clients.
Incoming Material Inspection
All raw materials are verified for conformity upon receipt. Our Quality Control team inspect dimensions, hardness to ensure molds’ long service life.
Manufacturing Inspection
In the manufacturing process, measurement of each mold parts and the electrodes is essential. Only when the dimension of each part is confirmed will it enter the next step. The advantage of doing this is to spot any possible errors in advance, avoiding waste of time and money.
Finished Products and
Shipment Inspection
Finished parts undergo final inspection by our Quality System Manager or shipping personnel prior to any shipment. All parts are visually inspected and are carefully packaged and compactly packaged to ensure their safe arrival to our customers at minimum cost.
Why Choose Flexi Mould?
Experience, Expertise, and Excellence :
The Advantages of Choosing TDL Engineering Solutions.
20+ Years Experience
For over 20 years, Flexi mould has excelled in creating plastic tools for the automotive, medical device, and electronics industries.
Advanced Equipment
Flexi Mould is equipped with advanced mold manufacturing equipment and precision measuring instruments CMM.
On-Time Delivery
Flexi Mould schedule every mold projects manufacturing process very well, can guarantee on-time delivery for each production.
Professional Team
Flexi mold design & engineering team has 34 skilled engineers to provide technical support for plastic mold making and plastic processing.
One-Stop Solution
Flexi Mould offers one stop solution to meet customers all demands about plastic mould and customized plastic products manufacturing.
After-sales Service
Flexi Mouls is responsible for quality of each mold, will sign mold quality warranty with customers for every tools.
Custom Injection Molding Solutions at Flexi Mould
Your trusted partner in providing high-quality custom injection molding solutions. We specialize in offering advanced manufacturing services, including plastic injection molding supplier, to meet the diverse needs of various industries. TruMould is committed to delivering precision, consistency, and efficiency in every project we undertake.
25 Years of Experience in Mold Making Company
Welcome to Flexi Mould, a leader in high-quality metal steel for injection molds and premium resin for plastic parts manufacturing. Our dedication to excellence and innovation drives us to provide superior products and services tailored to meet the diverse needs of our clients across various industries.
