Injection Molding Design
Injection Molding Design
Flexi Mould : Professional Partner of Injection Molding Design in India!
The injection molding method involves a complex technical process of injecting molten plastic into a prepared mold. The liquid mixture then fills the volume evenly and crystallizes to form the desired shape. Thanks to this method, it is possible to achieve high quality in products from a wide variety of fields. To implement the technology, complex and expensive equipment is used, which ensures high productivity.
As a leading company of mold manufacturing in China, Flexi Mould excels in the production of automotive lamp molds. Our team consists of 28 plastic mold engineers and 45 skilled technicians who are adept at crafting precise plastic molds.
Flexi Mould sources its steel from reputable suppliers such as LKM, Gröditz, and ASSAB. Depending on the mold manufacturing requirements, we opt for steel from the USA and Japan for mould manufacturing. Our reliable steel suppliers, skilled technicians, and advanced precision mould manufacturing equipment ensure the high quality of our moulds.
Annually, Flexi Mould has the capacity to manufacture 570 mould sets, with about 40% of these catering to the automotive industry. The remaining capacity is dedicated to creating moulds for medical equipment and consumer electronics products.We are proficient in creating moulds for premium automotive brands such as Land Rover, Mercedes Benz, and BMW.
Our engineers design plastic moulds based on the features of the plastic part. The mould types we create include 2 plate moulds, 3 plate moulds, pin-point gate moulds, hot runner manifold moulds, thoroughly hardened moulds (above 44HRC), and pre-hardened moulds (below 44HRC). For mould manufacturing, we utilize hot runner systems from leading brands such as DME, MOLD-MASTER, SYNVENTIVE, HUSKY, INCOE, YOUDU, SM, and more.
Product Design Process
Dive into the compelling statistics that reflect Flexi Mould’s decades-long expertise, millions of
products delivered, and a global clientele in mold-making.
1
Material Selection
Choosing the appropriate plastic material is the initial step. This involves consideration of factors such as the product’s intended use, environmental conditions, durability, and cost. The selected material impacts the performance, lifespan, and functionality of the final product.
2
Mold Creation
The next step involves designing and creating the mold based on the product specifications. High-quality stainless steel is often used due to its durability and resistance to wear. The mold’s design is guided by the SPI-SPE standards, ensuring precision and consistency in the produced parts.
3
Injection Process
The selected plastic material is heated and injected into the mold under high pressure. This stage requires careful control of conditions like temperature, pressure, and injection speed to ensure the material fills the mold uniformly and solidifies correctly, maintaining the design’s integrity.
4
Cooling and Ejection
After injection, the mold is cooled to allow the plastic to harden into the desired shape. Once adequately cooled, the final product is ejected from the mold. This step includes any necessary post-processing services such as trimming, surface finishing, and assembly to ensure the product meets all specifications and quality standards
Our Plastic injection Molding Advantages
Experience the Flexi Mould Advantage: Our injection molding process combines state-of-the-art technology,
stringent quality control, and industry-specific adaptability, offering a superior alternative to standard
offerings in the market.
Other Injection molding factories
- Unable to design moulds
- Only provide injection molding
- Complex communication
- Mould issues require back-and-forth communication
- Slow response
- Time-consuming
Our injection molding service
- One-stop service
- Capable of both injection molding and mould design
- Surface treatment, Assembly & Packaging
- Saving communication and transportation costs
- Quick response
- Cost-effective for customers
- Saves mould costs
Why Choose Flexi Mould?
Experience, Expertise, and Excellence :
The Advantages of Choosing TDL Engineering Solutions.
20+ Years Experience
For over 20 years, Flexi mould has excelled in creating plastic tools for the automotive, medical device, and electronics industries.
Advanced Equipment
Flexi Mould is equipped with advanced mold manufacturing equipment and precision measuring instruments CMM.
On-Time Delivery
Flexi Mould schedule every mold projects manufacturing process very well, can guarantee on-time delivery for each production.
Professional Team
Flexi mold design & engineering team has 34 skilled engineers to provide technical support for plastic mold making and plastic processing.
One-Stop Solution
Flexi Mould offers one stop solution to meet customers all demands about plastic mould and customized plastic products manufacturing.
After-sales Service
Flexi Mouls is responsible for quality of each mold, will sign mold quality warranty with customers for every tools.
Custom Injection Molding Solutions at Flexi Mould
Your trusted partner in providing high-quality custom injection molding solutions. We specialize in offering advanced manufacturing services, including plastic injection molding supplier, to meet the diverse needs of various industries. TruMould is committed to delivering precision, consistency, and efficiency in every project we undertake.
25 Years of Experience in Mold Making Company
Welcome to Flexi Mould, a leader in high-quality metal steel for injection molds and premium resin for plastic parts manufacturing. Our dedication to excellence and innovation drives us to provide superior products and services tailored to meet the diverse needs of our clients across various industries.
